DEWALT XR 20v PowerStack Battery

By Scott Arnold on Tool News, Tool Reviews, Tool Reviews

Ohio Power Tool - Buy. Rent. Repair

DEWALT XR 20V Batteries: From Original to PowerStack

Dewalt has long been a leader in cordless power tools, and the cornerstone of its lineup has been the XR 20V battery platform. The original Dewalt XR 20V batteries were a significant upgrade when they were introduced, offering improved runtime, better performance, and compatibility across a wide range of tools. Built with cylindrical lithium-ion cells, these batteries delivered dependable power, but as technology advanced, so did the need for a more efficient and compact solution.

Enter the Dewalt XR 20V PowerStack battery—a game-changer in the world of cordless tool batteries. Unlike the older cylindrical cell design, the PowerStack battery utilizes flat, pouch-style lithium-ion cells. This new design isn’t just a cosmetic update; it results in a smaller, more compact battery pack that takes up less space without sacrificing performance. The PowerStack battery is up to 25% more compact and offers a far better power-to-size ratio compared to its predecessors.

One of the standout advantages of the PowerStack battery is its reduced weight. Dewalt claims the PowerStack is 15% lighter than traditional XR 20V batteries, making a noticeable difference during long-term tool use. A lighter battery contributes to reduced user fatigue and improved tool balance, particularly for overhead or extended applications such as drilling, cutting, or grinding. Despite the size and weight reductions, the PowerStack still delivers impressive power and runtime, matching or exceeding that of the older XR 20V models.

Power delivery is another area where the PowerStack outshines the original XR batteries. Thanks to the flatter pouch cells, the battery has lower internal resistance, which allows for faster energy transfer. This translates to a 50% increase in power output under load. Users experience faster tool response, stronger torque, and overall better performance in demanding tasks. The heat dissipation is also improved, which means the battery stays cooler and lasts longer in heavy-use conditions.

Available Models

DeWalt has released two additions to its XR 20V battery lineup: the DCBP520 (5.0Ah) and the DCB2108 (8.0Ah), both designed to deliver extended runtime and enhanced performance for demanding jobsite tasks. The DCBP520 offers a balanced blend of power and compact size, while the DCB2108 provides higher capacity for longer tool operation without frequent recharges. These advanced lithium-ion batteries are compatible with all 20V MAX tools, making them a versatile upgrade for professionals and serious DIYers alike. Available now at Home Depot, the DCBP520 is priced at $219.00, and the DCB2108 at $239.00.

In summary, the transition from Dewalt’s original XR 20V batteries to the new PowerStack lineup represents a significant technological leap. With a more compact, lightweight design, improved energy efficiency, and stronger performance, the PowerStack is built for modern jobsite demands. It retains full compatibility with the 20V MAX system, making it a seamless upgrade for existing users. For professionals and serious DIYers alike, the PowerStack battery is a smart investment that maximizes tool potential while reducing physical strain.

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About the author

Scott Arnold

Writer / Carpenter / Remodeler

Contributing Editor Scott Arnold is the owner of Scott Arnold Remodeling LLC out of Waltham MA. Custom decks, fireplace makeovers, kitchens and bathrooms, Scott enjoys the frame to finish concept. Scott will share his perspective on tools as carpenter and remodeler here and on Toolboxbuzz.com

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