Cutting Deck Balusters

By Robert Robillard on Decks And Porches, Workshop tips

This week I was rebuilding a porch and needed to make 20 porch balusters all the same size.  this article is about cutting deck balusters so they are all the exact same size!

Cutting Porch Balusters:Cutting mahogany porch balusters

1.  Make a stop block that is 2-3″ higher than the miter saw cutting table.

2.  Screw your miter saw to the work bench table to keep it from moving.

3.  Cut one porch baluster to the exact length desired.

4.  Lower and lock down the miiter saw blade

5.  Hold the cut baluster to the side of the lowered blade.

6.  Screw the stop block at the other end of the cut porch baluster.

7.  Unlock and raise the miter saw blade.

8.  Square one side of a rough porch baluster on the side of the mitersaw without the stop block

9.  Turn the porch baluster around place the fresh cut end into the stop block and cut the other end

Multiple cuts on miter saw

Multiple Miter Saw Cuts:

This method is useful for making multiple same sized cuts.  Your results will be consistently accurate with no measuring required.

If I used a tape measure and pencil on each one I would be taking a ton of time.  Cutting 20 balusters is probable the minimal number I’d use this tip on.

If you enjoyed this post, make sure you subscribe to my RSS feed!

About the author

Robert Robillard

Robert Robillard

Carpenter / Remodeler / Editor

Rob Robillard is “The Concord Carpenter” Rob is a builder, general contractor, carpenter, woodworker, and editor of Concord Carpenter and ToolBoxBuzzr As a General Contractor and carpenter, Rob owns and operates Concord Carpenter LLC. A full-service remodeling and construction company. Rob is a recognized leader in home building best practices and a source for how-to information for building professionals. On this website, Rob covers all aspects of home construction, building science, home improvement, woodworking, remodeling, and some of the best product and tool reviews. Rob is in charge of our Tool and Product Review series - Concord Carpenter Videos where we post all of our tool reviews and video tutorials. Rob approaches remodeling and building construction with a pragmatic and problem-solving approach. He enjoys using his knowledge and experience to help and educate building professionals as well as DIYers on best practices in the construction and remodeling industry. He's a strong advocate for "raising-the-bar" in the construction trades and promoting the trades to youth. #BeAMentor #Green2Great Craftsmanship, quality, and pride guide his journey on this channel The Concord Carpenter's motto: "Well done is better than well said!" : Read more about Rob

All posts by Robert »

Not what you're looking for?

Search for more articles here. Enter keywords like roof leak, bookcase, deck, etc to find your topic.

© Copyright 2019 A Concord Carpenter · All Rights Reserved